R & D

TECHNOLOGY AND EXPERTISE
THE CUTTING EDGE OF INNOVATION

In order to take account of specific market requirements and to anticipate our future growth and development, we have set up multidisciplinary teams bringing together individuals with the very best skills in production, sales, marketing, logistics, research and laboratories.

 

We focus our R&D effort on two areas:


Developing new products and applications in line with the needs and expectations of the market.

In our determination to offer our customers the very best technical support, we have a food applications laboratory which specialises in developing salts for manufacturing Europhos processed cheeses.

Alongside the activities of our food applications laboratory, our central Research and Development department helps to develop and expand several ranges of food products:

  • phosphate salts for the baked goods industry, i.e. a range of time-release calcium phosphates and acidic sodium pyrophosphates;
  • ongoing improvement to our range of food tripolyphosphates (used in the meat, fish and seafood, processed cheese, petfood, and oral care industries) in order to develop certain grades that have excellent dispersion properties combined with a good fluidity;
  • ongoing optimisation of mixtures designed for meat and fish (Carfosel®), and processed cheese (Kasomel®) applications.

We also have preferred partnerships with specialist laboratories that are leaders in their fields, in particular in developing preparations for the meat market using the Carfosel® range.

In fluorine products, we are working to develop specific qualities that meet the specific demands of our customers.

We are also developing new applications with a view to increasing the number of outlets for the exceptionally high-quality calcium sulphate (phosphogypsum) produced by our plant in Engis, Belgium.

In addition, in our attempts to reach our goal of industrially recycling the orthophosphates contained in some phosphate waste, wa are working hard to develop a process whereby we can recycle in our fertiliser production process the phosphate collected in the wastewater treatment plants used for phosphate removal.

All this research work helps us to stay ahead in terms of innovation in our respective fields and means we can continue to build up our know-how to benefit our customers.


Improving manufacturing processes by optimising the quality of our products, keeping costs low, and reducing environmental damage.

Our central Research and Development department has 1,500 m2 of laboratories and testing areas fitted out with all the testing equipment required to conduct research and development in the following areas of technological expertise:

  • crystallisation and precipitation processes;
  • agitation techniques and processes for separating solids and liquids, drying, calcination and grinding;
  • processes for purification by liquid/liquid extraction;
  • pilot trials;
  • new separation techniques useful for purifying acids and mineral salts.

In this field, too, we also work in partnership with many university laboratories and research centres across Europe, combining their expertise and scientific knowledge with Prayon's know-how.


Moreover, with almost half a century of experience in designing wet-process phosphoric acid production methods, via our Prayon Technologies and Profile divisions, our Research and Development department offers potential customers feasibility and/or optimisation tests for projects using natural phosphates throughout the world. 

Our team is made up of highly qualified researchers who have built up their expertise through our policy of ongoing training combined with many painstaking years of gaining and sharing experience.